EVs could be cheaper to own than gas cars in Africa by 2040

Electric vehicles could be economically competitive in Africa sooner than expected. Just 1% of new cars sold across the continent in 2025 were electric, but a new analysis finds that with solar off-grid charging, EVs could be cheaper to own than gas vehicles by 2040.

There are major barriers to higher EV uptake in many countries in Africa, including a sometimes unreliable grid, limited charging infrastructure, and a lack of access to affordable financing. As a result some previous analyses have suggested that fossil-fuel vehicles would dominate in Africa through at least 2050. 

But as batteries and the vehicles they power continue to get cheaper, the economic case for EVs is building. Electric two-wheelers, cars, larger automobiles, and even minibuses could compete in most African countries in just 15 years, according to the new study, published in Nature Energy.

“EVs have serious economic potential in most African countries in the not-so-distant future,” says Bessie Noll, a senior researcher at ETH Zürich and one of the authors of the study.

The study considered the total cost of ownership over the lifetime of a vehicle. That includes the sticker price, financing costs, and the cost of fueling (or charging). The researchers didn’t consider policy-related costs like taxes, import fees, and government subsidies, choosing to focus instead on only the underlying economics.

EVs are getting cheaper every year as battery and vehicle manufacturing improve and production scales, and the researchers found that in most cases and in most places across Africa, EVs are expected to be cheaper than equivalent gas-powered vehicles by 2040. EVs should also be less expensive than vehicles that use synthetic fuels. 

For two-wheelers like electric scooters, EVs could be the cheaper option even sooner: with smaller, cheaper batteries, these vehicles will be economically competitive by the end of the decade. On the other hand, one of the most difficult segments for EVs to compete in is small cars, says Christian Moretti, a researcher at ETH Zürich and the Paul Scherrer Institute in Switzerland.

Because some countries still have limited or unreliable grid access, charging is a major barrier to EV uptake, Noll says. So for EVs, the authors analyzed the cost of buying not only the vehicle but also a solar off-grid charging system. This includes solar panels, batteries, and the inverter required to transform the electricity into a version that can charge an EV. (The additional batteries help the system store energy for charging at times when the sun isn’t shining.)

Mini grids and other standalone systems that include solar panels and energy storage are increasingly common across Africa. It’s possible that this might be a primary way that EV owners in Africa will charge their vehicles in the future, Noll says.

One of the bigger barriers to EVs in Africa is financing costs, she adds. In some cases, the cost of financing can be more than the up-front cost of the vehicle, significantly driving up the cost of ownership.

Today, EVs are more expensive than equivalent gas-powered vehicles in much of the world. But in places where it’s relatively cheap to borrow money, that difference can be spread out across the course of a vehicle’s whole lifetime for little cost. Then, since it’s often cheaper to charge an EV than fuel a gas-powered car, the EV is less expensive over time. 

In some African countries, however, political instability and uncertain economic conditions make borrowing money more expensive. To some extent, the high financing costs affect the purchase of any vehicle, regardless of how it’s powered. But EVs are more expensive up front than equivalent gas-powered cars, and that higher up-front cost adds up to more interest paid over time. In some cases, financing an EV can also be more expensive than financing a gas vehicle—the technology is newer, and banks may see the purchase as more of a risk and charge a higher interest rate, says Kelly Carlin, a manager in the program on carbon-free transportation at the Rocky Mountain Institute, an energy think tank.

The picture varies widely depending on the country, too. In South Africa, Mauritius, and Botswana, financing conditions are already close to levels required to allow EVs to reach cost parity, according to the study. In higher-risk countries (the study gives examples including Sudan, which is currently in a civil war, and Ghana, which is recovering from a major economic crisis), financing costs would need to be cut drastically for that to be the case. 

Making EVs an affordable option will be a key first step to putting more on the roads in Africa and around the world. “People will start to pick up these technologies when they’re competitive,” says Nelson Nsitem, lead Africa energy transition analyst at BloombergNEF, an energy consultancy. 

Solar-based charging systems, like the ones mentioned in the study, could help make electricity less of a constraint, bringing more EVs to the roads, Nsitem says. But there’s still a need for more charging infrastructure, a major challenge in many countries where the grid needs major upgrades for capacity and reliability, he adds. 

Globally, more EVs are hitting the roads every year. “The global trend is unmistakable,” Carlin says. There are questions about how quickly it’s happening in different places, he says, “but the momentum is there.”

The problem with plug-in hybrids? Their drivers.

Plug-in hybrids are supposed to be the best of both worlds—the convenience of a gas-powered car with the climate benefits of a battery electric vehicle. But new data suggests that some official figures severely underestimate the emissions they produce. 

According to new real-world driving data from the European Commission, plug-in hybrids produce roughly 3.5 times the emissions official estimates suggest. The difference is largely linked to driver habits: people tend to charge plug-in hybrids and drive them in electric mode less than expected.

“The environmental impact of these vehicles is much, much worse than what the official numbers would indicate,” says Jan Dornoff, a research lead at the International Council on Clean Transportation.

While conventional hybrid vehicles contain only a small battery to slightly improve fuel economy, plug-in hybrids allow fully electric driving for short distances. These plug-in vehicles typically have a range of roughly 30 to 50 miles (50 to 80 kilometers) in electric driving mode, with a longer additional range when using the secondary fuel, like gasoline or diesel. But drivers appear to be using much more fuel than was estimated.

According to the new European Commission report, drivers in plug-in hybrid vehicles produce about 139.4 grams of carbon dioxide for every kilometer driven, based on measurements of how much fuel vehicles use over time. On the other hand, official estimates from manufacturers, which are determined using laboratory tests, put emissions at 39.6 grams per kilometer driven.

Some of this gap can be explained by differences between the controlled conditions in a lab and real-world driving. Even conventional combustion-engine vehicles tend to have higher real-world emissions than official estimates suggest, though the gap is roughly 20%, not 200% or more as it is for plug-in hybrids.

The major difference comes down to how drivers tend to use plug-in hybrids. Researchers have noticed the problem in previous studies, some of them using crowdsourced data. 

In one study from the ICCT published in 2022, researchers examined real-world driving habits of people in plug-in hybrids. While the method used to determine official emissions values estimated that drivers use electricity to power vehicles 70% to 85% of the time, the real-world driving data suggested that vehicle owners actually used electric mode for 45% to 49% of their driving. And if vehicles were company-provided cars, the average was only 11% to 15%.

The difference between reality and estimates can be a problem for drivers, who may buy plug-in hybrids expecting climate benefits and gas savings. But if drivers are charging less than expected, the benefits might not be as drastic as promised. Trips taken in a plug-in hybrid cut emissions by only 23% relative to trips in a conventional vehicle, rather than the nearly three-quarters reduction predicted by official estimates, according to the new analysis.

“People need to be realistic about what they face,” Dornoff says. Driving the vehicles in electric mode as much as possible can help maximize the financial and environmental benefits, he adds.

It’s important to close the gap between expectations and reality not only for individuals’ sake, but also to ensure that policies aimed at cutting emissions have the intended effects. 

The European Union passed a law last year that will end sales of gas-powered cars in 2035. This is aimed at cutting emissions from transportation, a sector that makes up around one-fifth of global emissions. In the EU, manufacturers are required to have a certain average emissions value for all their vehicles sold. If plug-in hybrids are performing much worse in the real world than expected, it could mean the transportation sector is actually making less progress toward climate goals than it’s getting credit for.

Plug-in hybrids’ failure to meet expectations is also a problem in the US, says Aaron Isenstadt, a senior researcher at the ICCT based in San Francisco. Real-world fuel consumption was about 50% higher than EPA estimates in one ICCT study, for example. The gap between expectations and reality is smaller in the US partly because official emissions estimates are calculated differently, and partly because US drivers have different driving habits and may have better access to charging at home, Isenstadt says.

The Biden administration recently finalized new tailpipe emissions rules, which set guidelines for manufacturers about the emissions their vehicles can produce. The rules aim at ramping down emissions from new vehicles sold, so by 2032, roughly half of new cars sold in the US will need to produce zero emissions in order to meet the standards.

Both the EU and the US have plans to update estimates about how drivers are using plug-in hybrids, which should help policies in both markets better reflect reality. The EU will make an adjustment to estimates about driver behavior beginning in 2025, while the US will do so later, in 2027.

Why New York City is testing battery swapping for e-bikes

This article is from The Spark, MIT Technology Review’s weekly climate newsletter. To receive it in your inbox every Wednesday, sign up here.

Spend enough time in a city and you’ll get to know its unique soundscape. In New York City, it features the echoes of car stereos, the deep grumbles of garbage truck engines, and, increasingly, the high-pitched whirring of electric bikes.

E-bikes and scooters are becoming a staple across the city’s boroughs, and e-bikes in particular are especially popular among the tens of thousands of delivery workers who zip through the streets.

On a recent cloudy afternoon in Manhattan, I joined a few dozen of them at a sign-up event for a new city program that aims to connect delivery drivers with new charging technologies. Drivers who enroll in the pilot will have access to either fast chargers or battery swapping stations for six months.

It’s part of the city’s efforts to cut down on the risk of battery fires, some of which have been sparked by e-bike batteries charging inside apartment buildings, according to the fire department. For more on the program and how it might help address fires, check out my latest story. In the meantime, here’s what I heard from delivery drivers and the startups at the kickoff event.

On a windy late-February day, I wove my way through the lines of delivery workers who showed up to the event in Manhattan’s Cooper Square. Some of them straddled their bikes in line, while others propped up their bikes in clusters. Colorful bags sporting the logos of various delivery services sprouted from their cargo racks.

City officials worked at tables under tents, assigning riders to one of the three startups that are partnering with the city for the new program. One company, Swiftmile, is building fast-charging bike racks for drivers. The other two, Popwheels and Swobbee, are aiming to bring battery swapping to the city.

Battery swapping is a growing technology in some parts of the world, but it’s not common in the US, so I was especially intrigued by the two companies who had set up battery swap cabinets.

Swobbee runs a small network of swapping stations around the world, including at its base in Germany. It is retrofitting bikes to accommodate its battery, which attaches to the rear of the bike. Popwheels is taking a slightly different approach, providing batteries that are already compatible with the majority of e-bikes delivery drivers use today, with little modification required.

I watched a Popwheels employee demonstrate the company’s battery swapping station to several newly enrolled drivers. Each one would approach the Popwheels cabinet, which is roughly the size and shape of a bookcase and has 16 numbered metal doors on the front. After they made a few taps on their smartphone, a door would swing open. Inside, there was space to slide in a used battery and a cord to plug into it. Once the battery was in the cabinet and the door had been shut, another door would open, revealing a fully charged e-bike battery the rider could unplug and slide out. Presto!

The whole process took just a minute or two—much quicker than waiting for a battery to charge. It’s similar to picking up a package from an automated locker in an upscale apartment building.

The crowd seemed to grow during the two hours I spent at the event, and the line stretched and squeezed closer to the edge of the sidewalk. I made a comment about the turnout to Baruch Herzfeld, Popwheels’ CEO and co-founder. “This is nothing,” he said. “There’s demand for 100,000 batteries in New York tomorrow.”

Indeed, New York City has roughly 60,000 delivery workers, many of whom rely on e-bikes to get around. And commuters and tourists might be interested in small, electrified vehicles. Meeting anything close to that sort of demand will take a whole lot more battery cabinets, as one can service just up to 50 riders, according to Popwheels’ estimates.

After they’d signed up and seen the battery swap demo, drivers who were ready to take batteries with them wheeled their bikes over to a few more startup employees, who helped make a slight tweak to a rail under their seats for the company’s batteries to slide into. Some adjustments required a bit of elbow grease, but I watched as one rider slid his new, freshly charged battery into place. He hopped on his bike and darted off into the bike lane, integrating into the flow of traffic.


Now read the rest of The Spark

Related reading

For more on the city’s plans for battery swapping and how they might cut fire risk, give my latest story a read.

Gogoro, one of our 15 Climate Tech Companies to Watch in 2023, operates a huge network of battery swapping stations for electric scooters, largely in Asia.

Some companies think battery swapping is an option for larger electric vehicles, too. Here’s how one startup wants to use modular, swappable batteries to get more EVs on the road.

STEPHANIE ARNETT/MITTR | SCOPEX (BALLOON)

Another thing

Harvard researchers have given up on a long-running effort to conduct a solar geoengineering experiment. 

The idea behind the technique is a simple one: scatter particles in the upper atmosphere to scatter sunlight, counteracting global warming. But related research efforts have sparked controversy. Read more in my colleague James Temple’s latest story.

Keeping up with climate  

The Biden administration finalized strict new rules for vehicle tailpipe emissions. Under the regulations, EVs are expected to make up over half of new vehicle sales by 2030. (NPR)

The first utility-scale offshore wind farm in the US is officially up and running. It’s a bright spot that could signal a turning point for the industry. (Canary Media)

→ Here’s what’s next for offshore wind. (MIT Technology Review)

The UK has big plans for heat pumps, but installations aren’t moving nearly fast enough, according to a new report. Installations need to increase more than tenfold to keep pace with goals. (The Guardian)

States across the US are proposing legislation to ban lab-grown meat. It’s the latest escalation in an increasingly weird battle over a product that basically doesn’t exist yet. (Wired)

Low-cost EVs from Chinese automakers are pushing US-based companies to reconsider their electrification strategy. More affordable EV options? A girl can dream. (Bloomberg)

→ EV prices in the US are inching down, approaching parity with gas-powered vehicles. (Washington Post)

Goodbye greenwashing, hello “greenhushing”! Corporations are increasingly going radio silent on climate commitments. (Inside Climate News)

The Summer Olympics are fast approaching, and organizers in Paris are working to reduce the event’s climate impact. Think fewer new buildings, more bike lanes. (New York Times)

Early springs mean cherry blossoms are blooming earlier than ever. Warmer winters in the future could cause an even bigger problem. (Bloomberg)

New York City’s plan to stop e-bike battery fires

Walk just a few blocks in New York City and you’ll likely spot an electric bike zipping by.

The vehicles have become increasingly popular in recent years, especially among delivery drivers, tens of thousands of whom weave through New York streets. But the e-bike influx has caused a wave of fires sparked by their batteries, some of them deadly.

Now, the city wants to fight those fires with battery swapping. A pilot program will provide a small number of delivery drivers with alternative options to power up their e-bikes, including swapping stations that supply fully charged batteries on demand. 

Proponents say the program could lay the groundwork for a new mode of powering small electric vehicles in the city, one that’s convenient and could reduce the risk of fires. But the road to fire safety will likely be long and winding given the sheer number of batteries we’re integrating into our daily lives, in e-bikes and beyond.

A swapping solution

The number of fires caused by batteries in New York City increased nearly ninefold between 2019 and 2023, according to reporting from The City. Concern over fires has been steadily growing, and in March 2023 Mayor Eric Adams announced a plan to address the problem that included regulations for e-bikes and their batteries, crackdowns on unsafe charging practices, and outreach for delivery drivers.

While batteries can catch fire for a variety of reasons, many incidents appear to have been caused by e-bike drivers charging their batteries in apartment buildings, including a February blaze that killed one person and injured 22.

The city’s most recent effort, designed to address charging, is a pilot program for delivery drivers who use e-bikes. For six months, 100 drivers will be matched with one of three startups that will provide a charging solution that doesn’t involve plugging in batteries in apartment buildings.

One of the startups, Swiftmile, is building fast charging stations that look like bike racks and can charge an e-bike battery within two hours. The other two participating companies, Popwheels and Swobbee, are proposing a different, even quicker solution: battery swapping. Instead of plugging in a battery and waiting for it to power up, a rider can swap out a dead battery for a fresh one.

Battery swapping is already being used for some electric vehicles, largely across Asia. Chinese automaker Nio operates a network of battery swapping stations that can equip a car with a fresh battery in just under three minutes. Gogoro, one of MIT Technology Review’s 2023 Climate Tech Companies to Watch, has a network of battery swapping stations for electric scooters that can accommodate more than 400,000 swaps each day.

The concept will need to be adjusted for New York and for delivery drivers, says Baruch Herzfeld, co-founder and CEO of Popwheels. “But if we get it right,” he says, “we think everybody in New York will be able to use light electric vehicles.”

Existing battery swap networks like Nio’s have mostly included a single company’s equipment, giving the manufacturer control over the vehicle, battery, and swapping equipment. That’s because one of the keys to making battery swapping work is fleet commonality—a base of many vehicles that can all use the same system.

Fortunately, delivery drivers have formed something of a de facto fleet in New York City, says David Hammer, co-founder and president of Popwheels. Roughly half of the city’s 60,000-plus delivery workers rely on e-bikes, according to city estimates. Many of them use bikes from a brand called Arrow, which include removable batteries.

Convenience is key for delivery drivers working on tight schedules. “For a lot of people, battery charging, battery swapping, it’s just technology. But for [delivery workers], it’s their livelihood,” says Irene Figueroa-Ortiz, a policy advisor at the NYC Department of Transportation.

For the New York pilot, Popwheels is building battery cabinets in several locations throughout the city that will include 16 charging slots for e-bike batteries. Riders will open a cabinet door using a smartphone app, plug in the used battery and take a fresh one from another slot. Based on the company’s modeling, each cabinet should be able to support constant use by 40 to 50 riders, Hammer says.

“Maybe it leads to an even larger vision of battery swapping as a part of an urban future,” Hammer says. “But for now, it’s solving a very real and immediate problem that delivery workers have around how they can work a full day, and earn a reasonable living, and do it without having to put their lives at risk for battery fires.”

A growing problem

Lithium-ion batteries power products from laptops and cellphones to electric vehicles, including cars, trucks, and e-bikes. A major benefit of the battery chemistry is its energy density, or ability to pack a lot of energy into a small container. But all that stored energy can also be dangerous.

Batteries can catch fire during charging or use, and even while being stored. Generally, fires happen when temperatures around the battery rise to unsafe levels or if a physical problem in a battery causes a short circuit, allowing current to flow unchecked. These factors can set in motion a dangerous process called thermal runaway.

Most batteries include a battery management system to control charging, which prevents temperatures from spiking and sparking a fire. But if this system malfunctions or if a battery doesn’t include one, charging can lead to fires, says Ben Hoff, who leads fire safety engineering and hardware design at Popwheels.

Some of the delivery drivers who attended a sign-up event for New York’s charging pilot program in late February cited safety as a reason they were looking for alternative solutions for their batteries. “Of course, I worry about that,” Jose Sarmiento, a longtime delivery worker, said at the event. “Even when I’m sleeping, I’m thinking about the battery.”  

Battery swapping could also be a key to safer electric transit, Popwheels’ Hammer says. The company has tight control over the batteries it provides drivers, and its monitoring systems include temperature sensors installed in the charging cabinets. Charging can be shut down immediately if a battery starts to overheat, and an aerosol fire suppression system can slow a fire if one does happen to start inside a cabinet.

The batteries Popwheels provides are also UL-certified, meaning they’re required to pass third-party safety tests. New York City banned the sale of uncertified batteries and e-bikes last year, but many drivers still use them, Hammer says.

Low-quality batteries are more likely to cause fires, a problem that can often be traced to the manufacturing process, says Michael Pecht, a professor at the University of Maryland who studies the reliability and safety of electronic devices.

Battery manufacturing facilities should be as clean as a medical operating room or a semiconductor facility, Pecht explains. Contamination from dust and dirt that wind up in batteries can create problems over time as charging and discharging a battery causes small physical changes. After enough charging cycles, even a tiny dust particle can lead to a short circuit that sparks a fire.

Low-quality manufacturing makes battery fires more likely, but it’s a daunting task to keep tight control over the huge number of cells being made each year. Large manufacturers can produce billions of batteries annually, making the solution to battery fires a complex one, Pecht says: “I think there’s a group who want an easy answer. To me, the answer is not that easy.”

New programs that provide well-manufactured batteries and tightly control charging could make a dent in safety concerns. But real progress will require quick and dramatic scale-up, alongside regulations and continual outreach to communities. 

Popwheels would need to install hundreds of its battery swapping cabinets to support a significant fraction of the city’s delivery drivers. The pilot will help determine whether riders are willing to use new methods of powering their livelihood. As Hammer says, “If they don’t use it, it doesn’t matter.”